Condition Monitoring Course – 01 Month

Vibrotech’s Condition Monitoring Training Course provides participants hands-on training in the field of Vibration Analysis, Laser Alignment, Thermography, in addition to Basic Industrial Requirement and Inspection Service Testing.

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TRAINING ON BASIC INDUSTRIAL REQUIREMENTS, ALIGNMENT TECHNIQUE - INCLUDING LASER ALIGNMENT, VIBRATION ANALYSIS, THERMOGRAPHY - 04 WEEKS

Commencement Date : June 3, 2019	Click Here to Download Brochure
Last Date for Registration: May 30, 2019	Click Here to Download Registration Form

Programme Overview :

This program is developed with a mission to enhance the knowledge of the participants by practically training them on Basic Industrial Requirements, Fundamentals of Basic Maintenance Activities, Tools used for Maintenance Activities, Alignment Concepts along with advanced Laser Alignment Techniques, Thermography, Vibration Analysis, Diagnostic Studies and In-Site Dynamic Balancing of Rotors and also enhance with some of the soft skills that are key to vibration analysis in modern equipment.

COURSE CONTENTS (01 Month)
First Week Operations, Types & Applications Spanner Allen Key Screw Driver Hammer Pliers Wrench Vice Clamp Bore Gauge Center Gauge Vernier Tooth Gauge Grinding machine Drilling Machine Welding Welding rods	Second Week Precision Instruments Dial Gauge Indicators Micrometer & Its Types Vernier caliper Depth Gauge Vernier Height Gauge Vernier Depth Gauge Vernier Bevel protractor Various Types Of Drill bits Tap & Dies Reamer & Thread Extractor Gears & Bearings Pumps & Compressors Fans & Blowers Dampers
Third Week Alignment Concepts About Couplings & Types of Couplings Basics of Alignment & Effects of Misalignment Deducting Soft Foot & solving Types, Causes for Misalignment Advantages of Good Alignment Alignment methods including RAP Method Pre-conditions of Alignment & Alignment Tolerance Thermography - Practice Basics of Vibration Define – Displacement, Velocity, Acceleration, Frequency, Phase & Spectrum Measure and record data using vibration analyzer Understanding Frequency & Phase Analysis of Unbalance, Bent Shaft, Looseness & Coupling Misalignment Vibration due to coupling and shaft misalignment Factors that affect natural frequency Vibration Transducers & its Selection Methods ISO Standards Vibration Analysis Approach to Vibration Analysis. Analysis of defects in Bearings, Belt, Gearbox, Coupling. Analyzing electrical problem. Beat, resonance Balancing Single Plane Balancing Prevention and correction of unbalance Single plane vs. Two plane unbalance Spectral analysis for unbalance Preventing unbalance due to assembly errors
Fourth Week A Practical Session on Dial gauge Alignment & also Laser Alignment, Vibration Analysis & Balancing shall be conducted. The practical session will be followed by Review and Certificate.

COURSE CONTENTS (01 Month)

First Week

Operations, Types & Applications

Spanner
Allen Key
Screw Driver
Hammer
Pliers
Wrench
Vice Clamp
Bore Gauge
Center Gauge
Vernier Tooth Gauge
Grinding machine
Drilling Machine
Welding
Welding rods

Second Week

Precision Instruments

Dial Gauge Indicators
Micrometer & Its Types
Vernier caliper
Depth Gauge
Vernier Height Gauge
Vernier Depth Gauge
Vernier Bevel protractor

Various Types Of

Drill bits
Tap & Dies
Reamer & Thread Extractor
Gears & Bearings
Pumps & Compressors
Fans & Blowers
Dampers

Third Week

Alignment Concepts

About Couplings & Types of Couplings
Basics of Alignment & Effects of Misalignment
Deducting Soft Foot & solving
Types, Causes for Misalignment
Advantages of Good Alignment
Alignment methods including RAP Method
Pre-conditions of Alignment & Alignment Tolerance

Thermography - Practice

Basics of Vibration

Define – Displacement, Velocity, Acceleration, Frequency, Phase & Spectrum
Measure and record data using vibration analyzer
Understanding Frequency & Phase Analysis of Unbalance, Bent Shaft, Looseness & Coupling Misalignment
Vibration due to coupling and shaft misalignment
Factors that affect natural frequency

Vibration Transducers & its Selection Methods

ISO Standards

Vibration Analysis

Approach to Vibration Analysis.
Analysis of defects in Bearings, Belt, Gearbox, Coupling.
Analyzing electrical problem.
Beat, resonance

Balancing

Single Plane Balancing
Prevention and correction of unbalance
Single plane vs. Two plane unbalance
Spectral analysis for unbalance
Preventing unbalance due to assembly errors

Fourth Week

A Practical Session on Dial gauge Alignment & also Laser Alignment, Vibration Analysis & Balancing shall be conducted. The practical session will be followed by Review and Certificate.

COURSE OUTCOME
To Gain Knowledge on the various types Tools used in industry and their Operating Principle, purpose.	To understand Vibration from Basics to Advanced level (Diagnosis of problem using spectrum)
To gain knowledge about Machine Elements used in the equipments in Industries.	To identify the Problem of equipment using Vibration Analysis.
To gain knowledge about various Process, Machineries used in the different industries like Cement, Power, Sugar, Pharmaceutical, Paper etc.	To gain knowledge in the Coupling, its types & application, different alignment techniques and latest trend in Alignment (Practical experience in Laser alignment)
To gain knowledge about various problems occurring in Machineries and their Diagnosis	To gain practical experience in Dynamic Balancing of Machineries.
To update the latest technologies used in Maintenance Field.	To get experienced in Thermal image capturing to Problem Identification.

HIGHLIGHTS ABOUT THE COURSE

NUMBER OF CANDIDATES – 8 only
Classes are conducted by experts in relevant field with more than 30 years of hands-on experience.
Evaluation on weekly basis on the performance will be conducted.
In‐Situ Dynamic Balancing ‐ Calculations, procedure and hands-on training.
On completion of Training, they will have to undegro Written & Practical examination including Dynamic Balancing Test.
Course Completion / Intership Certificate will be provided.